The intelligent high-pressure briquetting machine is an industrial device that uses high-pressure molding technology to compress powdery or granular materials into high-density pellets. Its core structure includes a high-strength mold (red component in the image), a hydraulic pressing system, an intelligent electronic control unit (control box in the image), and a material conveying component. Through a PLC control system, it precisely adjusts pressure (150-300MPa) to achieve efficient compression molding of materials. The equipment adopts variable frequency speed regulation and constant pressure control technology, with pellet density reaching 1.8-2.5g/cm³. It is widely used in resource recycling, energy processing, and other fields, serving as key equipment for material reduction and high-value utilization.
Product Applications
Mining and Metallurgy: Press forming of iron concentrate powder, bauxite, titanium concentrate, etc., improving smelting efficiency (e.g., pellet furnace utilization increased by 25%).
Energy Industry: Coal powder/Lanthanum carbon briquetting (material example shown in the image), replacing loose coal for industrial boilers, reducing transportation costs by 30%.
Environmental Protection: Sludge (moisture content ≤30%) and desulfurization gypsum briquetting, achieving industrial solid waste resource utilization.
Building Materials Production: Clay and refractory material briquetting, enhancing raw material homogeneity (particle size uniformity ±2mm).
Chemical Industry: Fertilizer and pesticide carrier briquetting, controlling release rate (e.g., slow-release fertilizer briquettes dissolve in over 12 hours).
Product Features
High-Pressure Intelligent Molding: Hydraulic system provides stable pressure of 150-300MPa, briquette strength ≥3000N per pellet, resistant to transportation damage.
Wide Material Adaptability: Equipped with variable frequency feeder and atomizing wetting device (spray component shown in the image), suitable for materials with moisture content of 3%-20%.
Energy Saving and Consumption Reduction: Optional waste heat recovery system plus servo motor drive, reducing energy consumption by 18%-25% compared to traditional briquetting machines.
Fully Automatic Operation: Touchscreen plus remote monitoring (APP supported), fault self-diagnosis (e.g., automatic reverse clearing when mold blockage occurs).
Environmental Design: Fully enclosed chamber with pulse dust removal interface, dust emission <15mg/Nm³ (compliant with GB 16297 standard).
Product Functions
Efficient Briquetting: Double mold opposing pressure design, forming cycle ≤8 seconds per pellet, QH1200 model capacity reaches 1.5-2.5 tons/hour.
Precise Density Control: PLC system adjusts pressure in real-time, briquette density fluctuation <±0.02g/cm³, improving stability of subsequent processes.
Intelligent Lubrication: Constant pressure thin oil lubrication system (blue oil pipe shown in the image), bearing life extended by 40%.
Safety Protection: Hydraulic overload protection plus emergency stop interlock (compliant with GB 5226.1), automatic material cut-off when mold opens/closes.
Modular Design: Quick-change structure for molds and liners (<30 minutes), reducing maintenance costs by 35%.
Product Technical Parameters (Typical Configuration of QH1200)
| Parameter Items | QH1200 |
| Forming Pressure | 150-300MPa (adjustable) |
| Briquette Diameter | Φ50-120mm (mold optional) |
| Production Capacity | 1.5-2.5t/h |
| Motor Power | Main Drive: 110kW; Auxiliary Drive: 15kW |
| Equipment Weight | ≈18t |
| Dimensions | 4200×2800×3500mm |
Keywords
Intelligent High-Pressure Briquetting Machine
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