Cylindrical gear reducer is a mechanical device that uses the principle of cylindrical gear transmission to achieve speed reduction and torque increase. Its core structure includes multi-stage cylindrical gear meshing, which converts the motor's high speed and low torque into low speed and high torque output through high-speed stage deceleration and low-speed stage torque amplification. The housing is made of cast iron or welded cast steel, with reliable sealing, suitable for continuous heavy-duty operation. It is widely used in mining, building materials, energy, heavy industry, and other fields, serving as a key component for driving ball mills, crushers, conveyors, and other equipment.
Product Applications
1. Mining Industry: Main drive systems for ball mills, crushers, and scraper conveyors.
2. Building Materials Field: Cement rotary kilns, roller presses, vertical mill reducers.
3. Energy Industry: Fans and pumps in thermal power plants, pump jacks drive.
4. Heavy Machinery: Port cranes, excavator travel devices.
5. Chemical and Petroleum: Agitation equipment, pump drives.
Product Features
1. High Load Capacity: Uses high-strength alloy steel gears (20CrMnTi), carburized and quenched, gear surface hardness HRC58-62, maximum output torque up to 1000kN·m.
2. High Transmission Efficiency: Hardened gear surface precision GB grade 10, transmission efficiency >97%, energy saving 15%~20%.
3. Smooth Operation: Gears are precision ground, noise below 80dB(A), vibration intensity ≤4.5mm/s (ISO 10816 standard).
4. Intelligent Lubrication: Integrated constant temperature oil station, oil temperature automatically controlled between 40~60℃, lubrication oil life extended by 30%.
5. Compact Structure: Parallel shaft three-stage transmission design, saves 30% installation space.
6. Strong Adaptability: Supports horizontal/vertical installation, customizable explosion-proof type (Ex d IIB T4).
Product Functions
1. Torque Amplification: Amplifies motor torque 5~100 times to meet low-speed heavy load requirements.
2. Speed Regulation: Customizable speed ratio (i=10~500) to achieve precise output speed control from 0.5 to 1000 r/min.
3. Overload Protection: Built-in safety coupling with instantaneous overload protection capacity up to 180%.
4. Direction Change: Supports 90° direction change, flexibly adapting to equipment layout.
5. Maintenance-Free Design: Bearings selected from SKF/NACHI brands, maintenance cycle ≥2 years, reducing downtime risk.
Product Technical Parameters (Typical Configuration)
Parameter Name | Range | Remarks |
Rated Input Power | 55kW~5000kW | Matched according to motor |
Rated Output Torque | 200kN·m~1000kN·m | Determined by speed ratio |
Transmission Efficiency | 97%~98.5% | Hardened Gear Surface Design |
Output Speed | 5r/min~500r/min | Wide adjustable range |
Speed Ratio Accuracy | i=10~500 | Three-stage transmission |
Lubricant Capacity | 50L~500L | Uses ISO VG 320 industrial gear oil |
Weight | 500kg~10000kg | Including base and accessories |
Dimensions | Customized according to power | Length × Width × Height (e.g., 3000mm×2000mm×1500mm) |
Note: Technical parameters are customized according to specific models, supporting non-standard designs (such as special types for cold regions, compact types). Actual configuration is subject to technical agreement.
Keywords
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Cylindrical Gear Reducer
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