The helical gear reducer motor is an efficient transmission device that integrates a helical gear reducer box with a motor. Its core structure includes a two-stage helical gear transmission, achieving speed reduction and torque increase through multi-stage gear meshing, while featuring smooth operation, low noise, and high efficiency. The housing is made of high-strength cast iron or welded cast steel, integrating an intelligent lubrication system and temperature monitoring device. It can directly fit standard motors (such as Y-series three-phase asynchronous motors) and is widely used in industrial scenarios requiring low-speed, high-torque output, serving as the core power unit of mechanical equipment.
Product Applications
1. Food Machinery: Transmission for mixers and packaging machines, ensuring production hygiene and efficiency (Info 8).
2. Packaging Machinery: Drive for carton sealers and conveyor lines, achieving precise material positioning.
3. Agricultural Machinery: Transmission for harvesters and irrigation pumps, adapting to complex outdoor conditions (Info 7).
4. Shipbuilding Industry: Drive for deck equipment (such as winches), meeting anti-corrosion and high-load requirements (Info 6).
5. Metalworking: Transmission for lathe feed systems and stamping machines, ensuring processing accuracy (Info 4).
6. Plastic Machinery: Screw drive for injection molding machines and transmission for mixers, improving production stability (Info 2).
Product Features
1. High Efficiency Transmission: Helical gear precision GB grade 10, carburized and quenched (HRC58-62), transmission efficiency >95%, energy saving 10%~15% (Info 9, 12).
2. Low Noise Operation: Gears are precision ground, noise below 78dB(A) (Info 12), vibration intensity ≤3.5mm/s (ISO 10816 standard).
3. Compact Structure: Two-stage helical gear integrated design, volume reduced by 30% compared to traditional reducers, power density increased by 40% (Info 10).
4. High Load Capacity: Uses high-strength alloy steel gears, maximum output torque up to 100kN·m, instantaneous overload capacity up to 180% (Info 9).
5. Intelligent Lubrication: Constant temperature oil station automatically controls oil temperature (40~60℃), extending lubricant life by 30% (oil pipe shown in the figure).
6. Easy Maintenance: Sealing grade IP55, maintenance cycle ≥2 years, supports oil injection without disassembly (Info 10).
Product Functions
1. Torque Amplification: Amplifies motor torque by 5~50 times, meeting low-speed high-load requirements.
2. Precise Speed Control: Customizable speed ratio (i=5~100), achieving precise output speed adjustment from 0.5 to 1000 r/min.
3. Overload Protection: Built-in safety coupling, instantaneous overload protection capacity up to 180%.
4. Intelligent Lubrication: Integrated constant temperature oil station ensures sufficient gear lubrication (oil pipe shown in the figure).
5. Dustproof Sealing: Labyrinth seal plus skeleton oil seal effectively prevents dust and moisture ingress.
6. Flexible Installation: Supports foot mounting/flange mounting (Info 1), adaptable to various equipment layouts.
Product Technical Parameters (Typical Configuration)
Parameter Name |
Range |
Remarks |
Rated Input Power |
0.37kW~300kW |
Matched according to motor (Info 1, 9) |
Rated Output Torque |
500Nm~100kN·m |
Determined by speed ratio |
Transmission Efficiency |
95%~98% |
Helical gear design (Info 9, 12) |
Output Speed |
5 r/min~1000 r/min |
Wide adjustable range |
Speed Ratio Accuracy |
i=5~100 |
Two-stage transmission |
Lubrication Method |
Constant temperature oil station / splash lubrication |
Selected according to power |
Protection Level |
IP55 |
Standard Configuration |
Weight |
50kg~1500kg |
Including base and accessories |
Dimensions |
Customized as required |
Length × Width × Height (e.g., 800mm × 600mm × 1200mm) |
Note: Technical parameters are customized according to specific models, supporting non-standard designs (such as explosion-proof type, special type for cold regions). Actual configuration is subject to technical agreement.
Keywords
Previous: Helical Gear - Bevel Gear Reduction Motor
Next： Planetary Gear Reducer
Helical Gear Reduction Motor
Product Categories
Related Products
Related Products
Contact Us
No.99 Hengshan Road, Jianxi District, Luoyang City, Henan Province
sweep
CITICTLC
Learn more about dynamic information