The fully hydraulic cone crusher is an efficient crushing equipment that uses a hydraulic system to achieve crushing chamber adjustment and overload protection. Its core structure includes a high manganese steel crushing cone, hydraulic cylinder group (such as the red hydraulic components in the picture), constant pressure lubrication system, and intelligent control system (such as the electric control box in the picture). The hydraulic system precisely controls the gap between the crushing wall and the moving cone to achieve lamination crushing of materials. The equipment adopts advanced lamination crushing principles, where materials are subjected to multi-point extrusion in the crushing chamber, forming cubic products with excellent particle shape. It is widely used in mining, quarries, construction waste treatment, and other fields.
Product Applications
1. Mining Processing: Crushing iron ore, copper ore, limestone, basalt, etc., for particle size control before beneficiation.
2. Construction Aggregate Production: Producing aggregates for highways and railway concrete, meeting grading requirements.
3. Construction Waste Recycling: Crushing concrete blocks and brick waste for recycling into environmentally friendly building materials.
4. Sand and Gravel Aggregate Production Line: Used in conjunction with jaw crushers and sand makers to form a 0-25mm manufactured sand production line.
5. Industrial Solid Waste Treatment: Crushing industrial waste slag (such as steel slag, coal gangue) to achieve resource utilization.
Product Features
1. Hydraulic Intelligent Adjustment: The hydraulic system achieves stepless adjustment of the discharge port (±0.1mm), adapting to different discharge requirements.
2. Overload Automatic Protection: When encountering uncrushable objects (such as iron blocks), the hydraulic cylinder automatically retracts to protect core equipment components.
3. Lamination Crushing Technology: Materials are pressed against each other, reducing flaky particles, with flaky content less than 10%.
4. Low Operating Cost: Thin oil lubrication + water cooling system increases bearing life by 40%; hydraulic system reduces energy consumption by 15%.
5. Environmental Design: Fully enclosed crushing chamber + pulse dust removal interface, dust emission less than 20mg/Nm³, noise less than 80dB.
Product Functions
1. High-Efficiency Crushing: Crushing ratio reaches 6-10, achieving high output through optimization of crushing chamber types (short head/standard type).
2. Particle Shape Control: Hydraulic system adjusts crushing force in real time to ensure regular product particle shape.
3. Chamber Cleaning Maintenance: Hydraulic cylinder supports quick chamber cleaning, reducing blockage clearing time by 80%.
4. Remote Monitoring: PLC control system monitors pressure and temperature in real time, supporting remote fault diagnosis.
5. Multi-Stage Crushing Integration: Can replace traditional "jaw crusher + impact crusher" combinations, simplifying the process flow.
Product Technical Parameters (Typical Model Reference)
Model |
HPT300 |
HPT400 |
HPM800 |
S8000 |
Feed Opening Size |
Φ300mm |
Φ400mm |
Φ800mm |
Φ1000mm |
Feed Size |
≤250mm |
≤300mm |
≤600mm |
≤800mm |
Discharge Size |
0-40mm |
0-50mm |
0-100mm |
0-150mm |
Processing Capacity |
80-280t/h |
120-420t/h |
300-800t/h |
600-1100t/h |
Motor Power |
160-315kW |
250-400kW |
560-750kW |
800-1200kW |
Equipment Weight |
≈35t |
≈50t |
≈120t |
≈200t |
Keywords
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Full Hydraulic Cone Crusher
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