The single-cylinder hydraulic cone crusher is a high-efficiency crushing equipment that uses single-cylinder hydraulic technology to achieve crushing chamber adjustment and overload protection. Its core structure includes a highly wear-resistant crushing cone, a single hydraulic cylinder, a constant pressure lubrication system, and an intelligent control system. The hydraulic system precisely controls the gap between the crushing wall and the moving cone to achieve laminated crushing of materials. The equipment adopts an optimized short-head crushing chamber design with a crushing ratio of 6-10, widely used for medium and fine crushing operations, and is a key device in mining, quarrying, and construction aggregate production lines.
Product Applications
1. Mining Processing: Crushing iron ore, copper ore, limestone, basalt, etc., providing qualified particle size raw materials (e.g., 0-30mm) for beneficiation or grinding.
2. Construction Aggregate Production: Producing concrete aggregates for highways and railways, meeting GB/T 14685 standards (flake content <10%).
3. Construction Waste Recycling: Crushing concrete blocks and brick waste for recycling into eco-friendly building materials (permeable bricks, roadbed materials).
4. Industrial Solid Waste Treatment: Crushing industrial waste such as steel slag and coal gangue to achieve resource utilization.
5. Sand and Gravel Aggregate Production Line: Used in conjunction with jaw crushers and sand makers to form a 0-25mm manufactured sand production line, enhancing the added value of finished products.
Product Features
1. Hydraulic Intelligent Control: Single-cylinder hydraulic system enables stepless adjustment of the discharge port (±0.1mm), adapting to different discharge requirements, with adjustment time less than 1 minute.
2. Laminated Crushing Technology: Materials are pressed against each other, resulting in regular-shaped finished particles (cube particle rate >85%) and a 30% reduction in flake content.
3. Low Operating Cost: Thin oil lubrication plus water cooling system increases bearing life by 40%; energy consumption is reduced by 18% compared to traditional equipment.
4. Environmental Design: Fully enclosed crushing chamber with pulse dust removal interface, dust emission <20mg/Nm³, noise <78dB(A).
5. Overload Protection: Hydraulic system monitors load in real-time, automatically retracts and alarms when encountering uncrushable objects, protecting core components (such as the crushing cone).
Product Functions
1. High-Efficiency Crushing: Optimized short-head chamber achieves a high crushing ratio (6-10), with ZSC560 processing capacity reaching 500-800t/h.
2. Particle Shape Control: Hydraulic system dynamically adjusts crushing force to ensure uniform finished particle size (over 95% within 0-30mm).
3. One-Button Cavity Cleaning: Hydraulic cylinder supports clearing blockages within 5 minutes, improving maintenance efficiency by 80%.
4. Remote Monitoring: PLC plus touch screen control system monitors pressure, temperature, and lubrication status in real-time, supporting remote operation via APP.
5. Multi-Stage Crushing Integration: Can replace the "jaw crusher + impact crusher" combination, simplifying the process flow and reducing footprint by 30%.
Product Technical Parameters (ZSC560 Typical Configuration)
Parameter Items |
ZSC560 |
Feed Opening Size |
Φ560mm |
Maximum Feed Size |
≤350mm |
Discharge Size |
0-40mm (adjustable) |
Processing Capacity |
500-800t/h |
Motor Power |
450-560kW |
Equipment Weight |
≈85t |
Keywords
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Single-cylinder hydraulic cone crusher
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