The gyratory crusher is a large crushing equipment that utilizes the principle of lamination crushing and hydraulic intelligent control technology. Its core structure includes a high-wear-resistant crushing cone, multi-cylinder hydraulic system, constant pressure thin oil lubrication device, and intelligent electrical control system (control box). Through the relative movement between the crushing wall and the moving cone, efficient material extrusion crushing is achieved. The equipment adopts an optimized deep cavity crushing design with a crushing ratio of 8-12, suitable for coarse crushing of large block materials, and is used in mines, quarries, and other fields.
Product Applications
1. Mining: Crushing iron ore, copper ore, limestone, granite, etc., processing large raw ore blocks with particle size ≤1000mm.
2. Large Quarries: Producing aggregates for highways and railway subgrades, with a single machine processing capacity up to 1500t/h.
3. Construction Waste Treatment: Crushing concrete blocks, asphalt concrete, etc., recycling them into environmentally friendly building materials.
4. Sand and Gravel Aggregate Production Line: Used as coarse crushing equipment, combined with impact crushers and cone crushers to form a 0-31.5mm aggregate production line.
5. Tunnel/Subway Engineering: Crushing rocks generated from excavation for on-site processing, reducing transportation costs.
Product Features
1. Large Feeding Capacity: Feed opening diameter reaches Φ1100-1500mm, directly processing large materials ≤800mm without pre-crushing.
2. Hydraulic Intelligent Control: Multi-cylinder coordinated control for stepless adjustment of discharge opening (±0.2mm), adapting to different discharge requirements.
3. Lamination Crushing Technology: Multi-point extrusion between materials, flaky content <10%, regular particle shape (as shown in the finished material pile in the picture).
4. Low Operating Cost: Thin oil lubrication + water cooling system, bearing life increased by 50%; energy consumption reduced by 20%-30% compared to traditional jaw crushers.
5. Overload Protection: Hydraulic system monitors load in real-time, automatically retracts and alarms when encountering uncrushable objects (such as rebar).
6. Environmental Design: Fully enclosed crushing chamber + dust reduction interface, dust emission <20mg/Nm³, noise <80dB(A).
Product Functions
1. Efficient Coarse Crushing: Achieves high crushing ratio (8-12) through deep cavity design, ZSC1500 processing capacity reaches 1200-1800t/h.
2. Particle Shape Optimization: Hydraulic system dynamically adjusts crushing force to ensure uniform finished particle size (over 95% within 0-200mm).
3. One-Key Cavity Cleaning: Hydraulic cylinder supports clearing blockages within 3 minutes, improving maintenance efficiency by 85%.
4. Remote Monitoring: PLC + touch screen control system, real-time monitoring of pressure, temperature, lubrication status, supports APP remote operation.
5. Intelligent Protection: Hydraulic system automatically detects abnormalities (such as over-iron, overload) to protect core components (crushing cone/lining plate).
Product Technical Parameters (Typical Model Reference)
Model |
ZSC1100 |
ZSC1500 |
ZSC2200 |
Feed Opening Size |
Φ1100mm |
Φ1500mm |
Φ2200mm |
Maximum Feed Size |
≤600mm |
≤800mm |
≤1200mm |
Discharge Size |
0-200mm |
0-250mm |
0-300mm |
Processing Capacity |
500-1000t/h |
1200-1800t/h |
1800-2500t/h |
Motor Power |
560-800kW |
1100-1600kW |
1800-2500kW |
Equipment Weight |
≈150t |
≈220t |
≈350t |
Keywords
Rotary Crusher
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